Industrialization is entering a new era. The sweeping changes brought by the technological development of the web, easy access to the internet and online assessment tools has fast-forwarded switching over to state of the art technology. The long drawn out process of negotiations, planning, and investment has been replaced by simple and quick project implementations to cater to consumers demands as soon as possible.
Our automotive and sub-contractor manufacturing industries are no exception to this changing scenario worldwide. Investing in robotics is not only keeping up with the times but also a necessity for survival in the tough competitive environment. Manufacturing in quality and quantity is the hour of need to maintain profit margins necessary for continued operations. Consumers are becoming more aware and conscious of technology and costs. Among the many companies, Universal Robots takes the lead in collaborative robotic arms. Efficient and effective robotics have to provide safety and flexibility. An assembly line of automotive production may be mechanically efficient, but if it is not effective in generating end profits, the technology will be of little use. This is derived from the fact that mechanical efficiency is not the same as effectiveness!
A streamlined manufacturing process that adds incomparable value to the products contributes to successful accomplishment. Consider a few significant issues over and above saving in overheads to go robotic on the work floor.
1. Improving efficiency exponentially
When mechanical efficiency replaces human endeavors, errors are greatly reduced. Quality is maintained over a longer duration and rejections come down drastically. Downtime is minimal because equipment works ceaselessly for hours together. Maintenance check-ups and tune-ups take up designated period which is usually taken into account during computing the statistics of investment.
2. Use the human time for intelligent work
Use of robotics frees up workforce intelligence to improve production capabilities. There are many instances where equipment does the work of a large group of men. Hiring several people for the same task becomes redundant. Furthermore, the freed up workforce can be deployed for carrying out more pressing tasks.
3. Reduce the expenditures associated with overheads
Automobile manufacturers see very high labor costs as a general rule of thumb. Multiple layers of human resources shoot up the payroll outgo. In addition to this, workplaces, restrooms, cafeteria and break rooms have to be maintained for satisfying everyone. Bonuses, gratuities, insurance, salary benefits add to overheads. Considering the life of robotics and their maintenance against their output makes them the better choice.
4. Less production time translates into more quantity
An automobile assembly line that reduces production time automatically increases numbers of finished goods. A single robot replaces many human work hours. Robotic arms increase production quantities through a much larger percentage.
5. Using robotics optimized to space and movement
You want to use robotic arms that are not abnormally heavy. Moving or deploying equipment to required places within the plant can be a plus point. Certain robotic arms can be easily moved without disturbing the production layout.